SESSION 2
POLLUTANTS
INVESTIGATIONS OF NOx-REDUCTION IN THE EXHAUST OF
DIESEL ENGINES BY SELECTIVE CATALYTIC REDUCTION (SCR) WITH UREA
Werner Müller, Dirk Heilig, Sabine Meyer, Guido Porten
University of Kaiserslautern (Germany)
ABSTRACT
Reduction of nitric oxides in the exhaust of Diesel engines by urea SCR is a
well known technique for stationary operating engines. Conversion rates of up to
99% are possible without slip of ammonia. However, the application of urea-SCR
for vehicles like trucks or passenger cars fitted with Diesel-engines requires
additional information about the dynamic behavior of different system components
under various conditions of exhaust gas temperature space velocity and NOx-
concentration level.
This paper presents results of investigations sponsored by a research
organization of the German industry, FVV (Forschungsvereinigung
Verbrennugskraftmaschinen e.V., Frankfurt) The results indicate that NOx
conversion is mainly dependant on exhaust-gas temperature, feed a (it means the
mole number of ammonia formed from urea addition related to the total mole
number of nitric oxides) and finally the space velocity. Conversion rates of up
to 90% have been obtained at stationary engine-conditions and, more than 70% at
dynamic engine operation starting with cold engine.
Keywords: DeNOx, selective catalytic reduction, SCR, urea, ammonia
NO FORMATION RATES FOR HYDROGEN - AIR COMBUSTION IN STIRRED REACTORS
G. Colson, A. A. Konnov, J. De Ruyck
Department of Mechanical Engineering Vrije Universiteit Brussel, 1050 Brussels, Belgium
ABSTRACT
The present study addresses validation of the explicit expressions for
instantaneous NO formation rates to be used in a NOx post-processor for CFD
modeling. The combustion of lean, stoichiometric and rich hydrogen-air mixtures
in well-stirred reactors has been modeled in the temperature range 1500 - 2200 K
employing (1) detailed H/N/O reaction scheme, (2) the same H/N/O scheme but
without the NNH pathway, and (3) H/O reaction scheme together with algebraic
expressions for the NO production rate as a function of local gas composition
and temperature. Thermal-NO, nitrous-oxide, and NNH mechanisms of nitrous oxide
formation have been taken into account. It has been demonstrated that the
calculations of the NO concentration employing full chemistry and explicit
expressions for the instantaneous NO formation rates are in good qualitative and
acceptable quantitative agreement for lean mixtures in the whole temperature
range under consideration. Only for 2200 K at long residence times (> 20 ms) the
difference between the full and the reduced mechanisms becomes important. For
the rich mixtures the reduced mechanism overpredicts the NO levels for all
temperatures.
The evaluation of the NNH path showed that this pathway is important at low
residence times for high temperatures, except for the lean mixtures. At low
(1500 K) and moderately high (1900 K) temperatures the NNH-path is important for
all residence times, for the stoichiometric low temperature case this route of
the NO formation is most pronounced.
SOOT FORMATION DURING PYROLYSIS OF THE AROMATIC HYDROCARBON MIXTURES AND THESE
MIXTURES WITH ACETYLENE
S.V.Shurupov and P.A.Tesner
All-Russian Institute of Natural Gas and Gas Technologies (VNIIGAS), p/o Razvilka,
Moscow obl., 142717, Russia.
ABSTRACT
Soot formation during near isothermal pyrolysis of some aromatic hydrocarbon
mixtures diluted in helium for nominal temperature of 1473 K was investigated.
An inhibition of soot particle formation takes place during pyrolysis of the
model hydrocarbon mixtures. As a result, the mixture when pyrolyzed yields
coarse soot compared with that produced during pyrolysis of the pure components.
During pyrolysis of hydrocarbon mixtures, which contain acetylene there, was
demonstrated that only acetylene generates soot particle nuclei, whereas the
other components are consumed by heterogeneous growth of the particles. This
observation could be considered as an experimental evidence contradicting the
agreed-upon mechanism of soot formation through a PAH generation stage under
conditions of the flat flame combustion.
Key words: PAH, acetylene, pyrolysis, soot, soot particle nucleation, surface
area, sooting tendency.
NOx EMISSION PREDICTION FROM 3-D COMPLETE
MODELLING TO REACTOR NETWORK ANALYSIS
D. Benedetto*, S. Pasini*, M. Falcitelli **, C. La Marca**, L. Tognotti***
(*) ENEL S.p.A. Thermal Research Centre -Pisa, Italia
(**) Consorzio Pisa Ricerche - Pisa, Italia
(***) Universitâ degli Studi di Pisa - Dip. di Ingegneria Chimica, Chimica
Industriale e Scienza dei Materiali - Pisa, Italia
ABSTRACT
This paper describes the activities carried out in the domain of combustion
modelling at ENEL Research Generation Branch. This activity concerns the
development and the use of CRFD codes applied to the design of industrial
furnaces. The objective is to predict the emission of pollutants, such as
nitrogen oxides, in combustion flue gases. This prediction may be correctly
accomplished using a detailed kinetic mechanism, which cannot be directly
implemented on CRFD codes due to actual computational limits (both in terms of
memory and CPU time consumption). A new approach has been developed: analysing
the 3D CRFD flow fields, an "equivalent" chemical reactors network model is
extracted with corresponding residence time distributions and overall reactor
properties, and the detailed kinetic calculation is performed on this simpler
scheme.
The approach has been successfully applied to different scale of furnaces such
as pilot plants and industrial boilers, low- NOx burners and glass furnaces.
In the papers a description of the CRFD codes is given, and the methodology to
extract a chemical ideal reactor network from CFRD fields is presented. Finally,
an application of the procedure on the Monfalcone #3 steam generator is
discussed.
MODELLING OF SOOT FORMATION IN TURBULENT METHANE/AIR DIFFUSION
FLAMES
O.V. Roditcheva and X.S.Bai
Division of Fluid mechanics, Lund University, Box.ll8, S-221 00 Lund, Sweden
ABSTRACT
This paper presents an application of the laminar flamelet approach to the
calculation of a turbulent methane/air diffusion flame and formation of soot.
The mean flow field is modeled by the Favre averaged Navier-Stokes equations and
related transport equations, together with the k-e model.
The soot number
density and soot volume fraction are modeled by two transport equations with
empirical expressions for the source terms. The source terms are functions of
the flame temperature, density and mole fraction of C2H2. Different approaches
for modeling the effect of fluctuations of the flame temperature, density and
mole fraction of C2H2 on soot formation are investigated. The calculated mean
mixture fraction and temperature are in fairly good agreement with the available
experimental data. A sensitivity study of the results to the empirical model
constant is performed.
STOCHASTIC SIMULATION OF NO FORMATION IN LEAN PREMIXED
METHANE FLAMES
William Vicente, Norberto Fueyo, Cesar Dopazo
LITEC and University of Zaragoza, Maria de Luna 3, 50015 Zaragoza, Spain
ABSTRACT
A stochastic model of combustion and NOx formation in premixed turbulent methane
flames is described. The model is based on the combination of Computational
Fluid Dynamics and Monte Carlo methods for the solution of the joint scalar
Probability Density Function. A GRI-derived reduced-chemistry model allows for
the consideration of finite chemical rates.
The model is applied to the investigation of a lean, premixed, bluff body-
stabilized flame, for which experimental data exist. In these conditions, the
prediction of NO formation is very challenging, both because of the very low
values (typically a few parts per million), and because all NO formation-routes
are relevant. The results obtained show good accuracy for velocities, main
species and temperature, and are very encouraging in respect of minor species,
including NO.
CORRELATIONS OF THE SPECTROSCOPIC PROPERTIES WITH THE CHEMICAL COMPOSITION OF
FLAME-FORMED AROMATIC MIXTURES
A. Ciajolo*, B. Apicella°, R. Barbella* and A. Tregrossi*
*Istituto di Ricerche sulla Combustione - CNR, Napoli - Italy
°Dipartimento di Ingegneria Chimica - Universitâ "Federico II", Napoli - Italy
ABSTRACT
The spectroscopic analysis in the uv-visible and infrared region of the
electromagnetic spectrum was carried out on the high molecular weight species
condensed and sampled in the soot inception region of a rich premixed ethylene
flame.
The PAH content of these species, preliminary analysed by gas
chromatography/mass spectrometry, was found to take into account for just a
fraction of the total condensed species.
High pressure liquid chromatography allowed the separation of the condensed
species in two large fractions: the aromatic fraction including substituted and
unsubstituted PAH and the tar fraction including heavier components.
The absorptivities of the aromatic and tar fractions in the 215-400nm wavelength
region was quantitatively evaluated and an increase of the absorptivity of both
was found in correspondence of soot inception followed by a decrease. The higher
visible absorptivity of the tar fraction with respect to the aromatic fraction
suggest a higher molecular weight of aromatic species contained in the tar. The
mixed aliphatic/aromatic character of the aromatic and tar species was shown by
means of FT-IR analysis in the 2700-3400 cm-1 where the aliphatic and aromatic
C-H stretch can be detected.
The determination of hydrogen linked to aliphatic and aromatic carbon was
performed by quantitative FT-IR analysis of the total CS. The hydrogen content
of the condensed species changed along the flame reflecting the transformations
that the condensed species undergo as soot is formed.
ON-LINE MEASUREMENTS OF THE POLYCYCLIC AROMATIC HYDROCARBONS
(PAH) IN COUNTER-FLOW ETHYLENE DIFFUSION FLAME
Selim M. Senkan, Nesrin Olten*
UCLA, Chemical Engineering Department
* UCLA, Chemical Engineering Department Los Angeles, CA 90095
ABSTRACT
The detailed structure of counter-flow, ethylene diffusion flame has been
studied under atmospheric conditions. The temperature and mole fraction profiles
of major, minor, aromatic and polycyclic aromatic hydrocarbon (PAH) species have
been determined under the strain rate of 57 s-1. The sampling from the flame was
achieved by using a heated quartz microprobe connected to a silica coated
stainless steel sampling line which transferred the sample to an online Gas
Chromatograph/Mass Spectrometer (GGMS). The temperature profile of the flame was
obtained by using a silica coated Pt/Pt+13%Rh thermocouple. Visually, the flame
showed 3 different color zones: Blue, yellow and orange. Blue zone was located
in the oxidizer side of the flame. Luminous yellow and orange zones were located
below the blue zone. The mole fraction profiles of major products peaked in the
blue zone; where the maximum flame temperature of 1529 °C was also reached. This
flame showed the same major characteristics of the lower strain rate ethylene
flame studied before. However, the flame temperature was about 100 °C cooler in
this flame as a result of larger strain rate. The most abundant hydrocarbon
pyrolysis product was C2H2 with 3.5 % peak level located in the yellow zone. All
the other pyrolysis products were also maximized within this zone. Benzene was
measured as the most abundant aromatic species with 220 ppm maximum level,
located in the yellow zone. Naphthalene was the most abundant PAH formed with 50
ppm peak level, followed by pyrene at 5 ppm. All the trace species were lower in
this flame than the lower strain ethylene flame. Increasing strain rate results
in decreasing residence times and cooler flame temperature thereby leading to
the observation of lower peak levels of aromatics and PAH when compared to the
lower strain rate ethylene flame.
CARBON DIOXIDE REDUCTION BY MEANS OF SUITABLE PRE DRYING OF
MOISTURE FUELS
Ioana IONEL
"POLITEHNICA" University of TIMISOARA, Faculty of Mechanical Engineering, M. Viteazu 1, 1900, Timisoara, ROMANIA,
Fax: 0040 56 191808 (after 15), Tel: 0040 56 197970, e-mail: ioana@linuxl.mec.utt.ro
ABSTRACT
The paper focuses on the very important problem of the humanity concerning the
reduction of the released CO2 amount from stationary fossil fuelled combustion
facilities. The state of the art indicates that by improving the general
efficiency of the classic power plants, especially that of the combustion
facility, it might be possible to reduce the emission of the carbon dioxide,
most responsible for the greenhouse effect.
Pre drying of the moisture Lignite is an alternative to this general purpose.
First a theoretical background is developed. Thus, by eliminating the water
vapours before the fuel is entering the combustion chamber, more stable
conditions for the ignition and combustion of the fuel are realised, that is for
the benefit of the combustion efficiency. By eliminating the vapours also the
final cold end temperature of the exhaust flue gases might be lowered, thus
improving the boiler efficiency, also reducing the acid contamination of the
neighbourhood. If a suitable recovery of the heat enthalpy of the vapours is
organised, and the gained energy is used, being thus a supplementary energy
supply alternative, the general power plant efficiency is recovering. Thus the
CO2 emission is reduced, for the same used thermal power output of the plant.
The second part of the paper presents possible directions in order to pre-dry
the Lignite. An inventory of drying systems is given, and, in extension, a
proposal for a Romanian pre-dryer at lab scale is presented, as it will be
errected for both demonstration and research purposes.
SOOT CATALYTIC COMBUSTION IN THE PRESENCE OF NO
P. Ciambellia*, V. Palmaa, P. Russoa, S. Vaccarob
aDipartimento di Ingegneria Chimica e Alimentare, Universitâ di Salerno, via
Ponte Don Melillo, 84084 Fisciano (SA), Italy
a* Tel: +39 089 964151, FAX: +39 089 964057, e-mail: ciambell@dica.unisa.it
bDipartimento di Chimica, Universitâ di Napoli "Federico II", via Mezzocannone
4, 80134 Napoli, Italy
ABSTRACT
The effect of NO on the activity of a Cu/V/K/Cl based catalytic filter in the
combustion of soot has been investigated. Temperature Programmed Oxidation (TPO)
of soot, collected on the filter at the exhaust of a gas-oil burner, was
performed in a flow microreactar either in the absence and in the presence of NO
in the gas feed. Similar tests were also carried out with uncatalytic filter.
For the catalytic filter the presence of NO resulted in a substantial increase
of the rate of carbon combustion, while for the uncatalytic filter the effect of
NO was negligible, but for what concerns the selectivity to CO2. The influence
of NO and O2 concentration in the gas fed to the reactor on the overall activity
of the catalyst has been also investigated.
Nitrogen oxides Temperature Programmed Desorption (TPD) showed that the
simultaneous presence of NO and O2 in the inlet gas stream gives rise to the
formation of surface species whose desorption generates both NO and NO2.
Altogether the results suggest that in the presence of NO the enhancement of
soot catalytic oxidation is mainly due to carbon oxidation by NO2 in turn formed
by NO oxidation on the same catalyst. Therefore, the Cu/V/K/Cl catalyst is
capable of activating the oxidation of both soot and NO.
Keywords: Soot, catalytic combustion, NO, NO2
TIME RESOLVED LASER INDUCED INCANDESCENCE FOR SOOT AND CENOSPHERES MEASUREMENTS
IN OIL FLAMES
C. Allouis*, A. D'Alessio*, C. Noviello°, F. Beretta+
* Dipartimento di Ingegneria Chimica, Universitâ Federico II, Napoli, Italy
° Dipartimento di Ingegneria Meccanica per l'Energetica, Universitâ Federico II,
Napoli, Italy
+ Istituto di Ricerche sulla Combustione, CNR, Napoli, Italy
ABSTRACT
The quantitative characterization of sooting flames in terms of soot load and
total soot surface area continues to be a major challenge in both fundamental
investigations and practical applications. More particularly, a major interest
can be found to discriminate the two classes of particulate, namely soot and
cenosphere, presents in power generation plants fuelled with heavy fuel oils.
The Laser-Induced Incandescence (LII) technique is widely employed for the
determination of soot volume fraction but LII may also be used to derive the
particle diameter, profiting from the size-dependent cooling behavior of the
Laser-heated particles. The temporally resolved LII emissions has been
successfully used in a heavy fuel oil spray flame to distinguish the two classes
of carbonaceous particles produced during the heavy fuel oil combustion.
Moreover, it has been possible to follow along the flame axis the formation and
burn-out of these two classes of particulate and their relative amount in terms
of volume fraction.
STUDY OF MERCURY ABSORPTION AND DESORPTION ON SULPHUR IMPREGNATED CARBON
Despina Karatza*, Amedeo Lancia*, Dino Musmarra**, Clelia Zucchini**
* Dipartimento di Ingegneria Chimica, Universitâ di Napoli
"Federico II", P.le Tecchio 80, 80125 Napoli, Italy
** Istituto di Ricerche sulla Combustione, CNR, P.le Tecchio 80,
80125 Napoli, Italy
ABSTRACT
In this work the attention was focused on the adsorption and
desorption of elemental mercuric on HGR activated carbon produced
by Calgon-Carbon Corp.. The study was performed in an apparatus at
laboratory scale in which Hg0 vapors in a nitrogen gas stream, at a
given temperature and mercury concentration, flowed through a
fixed bed of adsorbent material. The experiments showed that the
adsorption phenomena are faster than the desorption phenomena. SEM
micrographs of the fresh carbon and of the carbon after adsorption
or desorption had occurred have shown that mercury is adsorbed on
the surface on particular sites where high sulfur concentration
exists.
Co-FERRIERTTE CATALYST FOR NOx REDUCTION WITH METHANE
IN THE PRESENCE OF OXYGEN
P. Ciambelli, D. Sannino, M. C. Gaudino
Dipartimento di Ingegneria Chimica e Alimentare, Universitâ di Salerno, via Ponte
Don Melillo, 84084 Fisciano (SA), Italy
ABSTRACT
The catalytic reduction of nitric oxide with methane in lean conditions on
cobalt-exchanged synthetic ferrierite has been investigated. Several samples
were prepared by changing the cationic form of the parent zeolite, the time, and
the temperature of ion-exchange.
Physico-chemical characterization evidenced the presence of different Co-
containing species inside ferrierite, depending on the preparation conditions
and the cobalt loading.
Catalytic test of NO reduction with CH4 were carried out achieving SO% maximum
NO conversion at 100% methane conversion. The presence of water in the feed gas
resulted in a decrease of NO conversion. Better catalytic performance was
exhibited by catalysts containing aggregated Co species with respect to isolated
ones.
The contemporary occurrence of other reactions such as NO catalysed methane
combustion together with NO reduction has been evidenced.
Preliminary kinetic investigation suggests that water competes with NO for
adsorption on catalytic sites. Water effect is reversible for Co richest
catalysts.
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